The Rip-Cut is very easy to use. Simply mount your saw to the Universal Sled — it accepts most left-blade or right-blade saws — and then slide the sled onto the aluminum rail. After a simple one-time calibration, you can lock in your cut width up to 24" using the measuring scale and precision cursor. Then, just hold the edge guide against the edge of your sheet as you guide the saw.
If you have any questions, or issues for any reason, visit our Support Page for answers to common questions, and ways to contact us directly. This website uses first party and third party cookies to improve your experience and anonymously track site visits. They are also strong due to the tapers of the tools as compared to reduced straight shank rib processing tools.
These tools are typically used to create ribs using a simple programming process, which involves a small depth-of-cut axially and on the center of the rib, followed by an X-Y movement across the part at high feedrates. Successive small depth-of-cuts are repeated until the finished depth is reached. Trochoidal Milling: Using trochoidal milling with a tapered rib tool is the fastest method of producing a rib whenever applicable.
Full depths of the flute lengths can be taken in one pass with greatly reduced cycle times. Basically, in a slotting application if you engage the tool in a degree engagement, you will have a tool that is engaged or in contact with the tool degrees. Example Following is a summary of the reduced cycle times that can be attained when machining ribs with tapered rib tools versus EDM: 1 The rib to be machined is 12mm deep, 1mm radius on bottom and mm in length.
Both of these machining processes will allow for greatly reduced cycle times as well as reduced or eliminated polishing times as compared to EDM process; however, EDM still has its place—as many tapered ribs are too deep or require features with square corners along with contoured bottoms that are impossible to machine.
EDM Machining Ribs: This requires graphite or other electrode materials to be purchased, mounted on holders and then machined before actually burning or machining the rib in the mold component. All of these extra steps take time, and time is money. Polishing ribs after the EDM process usually requires more time due to the EDM hard cast surface finish as compared to ribs machined with tapered rib style tools, which in many cases, requires no additional polishing time.
When you have rib applications that can be machined with tapered rib tools there will be considerable time savings by eliminating many of the steps necessary with the EDM process. Standard Processing with Tapered Rib Tools: The tapered rib tool is an ideal choice for machining ribs because they are offered in a large variety of tapers, diameters, flute lengths as well as flat bottom, ball- and bull nose-style configurations typically required for machining ribs.
This is considered the standard method of producing ribs wherever applicable, due to greatly reduced cycle times and polishing requirements when compared to the EDM process. These types of cutting tools are specifically designed for ribs found in injection molds and die cast molds. They are also strong due to the tapers of the tools as compared to reduced straight shank rib processing tools. These tools are typically used to create ribs using a simple programming process, which involves a small depth-of-cut axially and on the center of the rib, followed by an X-Y movement across the part at high feedrates.
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